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Technical Specifications & Material Data

Comprehensive engineering metrics for ballistic resistance, visible light transmission (VLT), sound attenuation (STC), weight loadings, and multi-ply composite glass anatomy.

Multi-Ply Composite Anatomy

Every Super Safety Solution ballistic panel is an engineered stack of synergistic materials designed to dissipate kinetic energy sequentially.

Ply 1

Outer Tempered Glass Strike Face

Ultra-hardened outer surface designed to deform and mushroom the incoming bullet nose upon impact, stripping jacket materials and absorbing initial kinetic shock.

Thickness: 8 – 12 mm • Hardness: 650+ HV
Ply 2

Viscoelastic PVB / PU Interlayer

Specialized optical bonding film that absorbs shockwave vibrations, binds micro-shards together, and distributes thermal and mechanical loads across layers.

Thickness: 1.52 – 2.28 mm • Elongation: 300%+
Ply 3

Core Ballistic Float Glass

Heavy annealed optical float glass providing structural mass and inertia, converting the projectile's forward momentum into widespread lateral fracture energy.

Thickness: 12 – 19 mm • Density: 2500 kg/m³
Ply 4

Polycarbonate Spall Shield

Ductile, high-impact thermoplastic inner liner with anti-abrasion hardcoating that captures any remaining projectile mass, delivering 100% Zero-Spall cabin safety.

Thickness: 3 – 6 mm • Impact: 850 J/m

Physical & Optical Properties Matrix

Standardized manufacturing dimensions, weight distributions, and acoustic performance ratings.

Threat Rating (NIJ / EN 1063)Thickness (±2mm)Weight (kg/m²)Visible Light (VLT)Sound STC RatingThermal U-ValueComposite Composition
NIJ Level I / EN 1063 BR115mm (+- 2mm)36 kg/m²88%38 dB5.2 W/m²KGlass + PVB + Glass + Polycarbonate
NIJ Level II-A / EN 1063 BR218mm (+- 2mm)42 kg/m²87%40 dB5.1 W/m²KGlass + PU + Glass + Polycarbonate
NIJ Level II / EN 1063 BR321mm (+- 2mm)48 kg/m²86%42 dB4.9 W/m²KTempered Glass + PVB + Float + Spall Shield
NIJ Level III-A / EN 1063 BR418–24mm (+- 2mm)54 kg/m²85%43 dB4.8 W/m²KHigh-Impact Glass + PU + Core Glass + PC
NIJ Level III / EN 1063 BR640mm (+- 2mm)92 kg/m²81%48 dB4.2 W/m²KMulti-Ply Tempered + PU Resin + Heavy Float + PC
NIJ Level IV / EN 1063 BR750mm (+- 2mm)120 kg/m²76%52 dB3.8 W/m²KMulti-Ply High-Hardness Glass + PU + Polycarbonate

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